DOI: https://doi.org/10.21276/AATCCReview.2025.13.02.85

Abstract

The process of cutting agricultural materials stands as one of the pivotal operations,
primarily employed in harvesting and threshing to achieve the necessary separation and
subsequent fragmentation of plant components. Essential fodder preparation tasks such as
straw chopping, baling, and mulching also heavily rely on cutting processes, demanding a
substantial amount of energy. This article provides a comprehensive overview of research
factors, operational parameters and crop properties that influence the performance of
cutting mechanisms for agricultural crops, offering valuable insights to design engineers
for crafting suitable incentives to adapt to crop variations.The velocity of cutting and the
configuration of blades emerge as critical factors in crop harvesting. The proportion of
energy consumption during crop harvesting and threshing ranges from 7.9 to 35.9 percent
of the total operational energy expended. Cutting velocity and blade angles directly
impact the power demands and efficiency of harvesting machinery. Optimizing these
parameters can lead to energy savings during cutting while simultaneously enhancing
cutting quality.Furthermore, energy consumption during cutting is closely linked to
bending forces. Sharpness and blade material composition significantly influence wear
resistance and durability, making it imperative to select appropriate materials that can
sustain prolonged use in varying crop conditions. High power requirements are observed
with blunt blades, resulting in inefficient cutting. Hence, this paper is expected to
significantly aid design engineers, researchers, and other stakeholders in developing
efficient cutting mechanisms for new machinery and tailoring cutting mechanisms to suit
new species and varieties. It is anticipated that the findings of this study will contribute to
the modification of existing harvesters as well.

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